Getting to the bottom of things
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Cleaning
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Preservation
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Packing / Storage / Shipping
BANTLEON offers concepts and media to achieve clean and corrosion-free surfaces in the Cleaning > Preservation > Packaging > Shipping > Storage chain. A climate-controlled chamber is used to simulate transportation and storage conditions. Individually developed corrosion protection concepts offer process security along with cost reduction.
CLEANING
Bantleon surface technology includes a comprehensive selection of highly effective cleaning agents. Special additives result in cleaners that are tailor-made for various materials, cleaning equipment, and processes.
AVILUB METACLEAN
(aqueous cleaning products)
• Especially for degreasing metal
• Suitable for immersion and spraying processes
• Low-foaming within a wide temperature range
• Fast elimination of oil, grease, and dirt
• Fast separation for a long cleaning solution lifespan
• Cleaning agents are available with anti-corrosion additives upon request
AVILUB METASOLV
(hydrocarbon-based cleaning products that contain solvents)
• Universal commercial and industrial cleaners
• Wide range of applications (iron, non-ferrous metals, stone, marble, etc.)
• Low impact on the work environment through the use of high-quality products
PRESERVATION
Rising requirements in terms of component surface properties are increasingly having an impact on upstream and downstream processes within classic metal processing. These also have a significant influence on product quality.
Liquid preservation
Liquid corrosion protection media on a hydrous, oil or wax base are developed for specific parts and processes. The protective effect can be individually modified from a few days up to several years. Our comprehensive approach in thought and action takes the easy removal of the media – where this is required – into account from the outset.
AVILUB METACORIN:
(liquid preservation products)
> Products to meet special requirements such as: resistance to seawater, high
penetration ability, excellent durability of the protective film at elevated
temperatures, DW fluids
> Suitable for immersion, brush and spray processes
> VCI dispenser boxes for electrical and electronic applications
> VCI liquids:
- VCI oils
- VCI waxes
- VCI media, water-based
Dry preservation
BANTLEON dry preservation products range from dispenser systems to stretch films, corrugated cardboard, film bags, hoods and paper to integrated packaging concepts. The active VCI substances (VCI = volatile corrosion inhibitor) integrated into the so-called substrates sublimate at different rates – depending on the active substance and the substrate – and are absorbed as an invisible coating by the surfaces being protected. In doing so, they also get to areas that are difficult to reach and often remain without protection with conventional methods. Cleaning prior to the next processing step is not required with this application. Dispensing systems with a large surface area, such as foam, have proven themselves as an ideal supplement to conventional packaging materials.
VCI SOLUTIONS:
(dry preservation)
> VCI powder and powder tabs
> Dust-free dispensing systems such as impregnated PU foams
> Various substrates available – see VCI packaging (papers, films, foams etc.)
PACKING / STORAGE / SHIPPING
With the VCI product system as a supplement and extension of classic preservation media, BANTLEON offers comprehensivecorrosion protection technology to cover nearly all areas of application for the temporary protection of parts, assemblies and machines – for internal processes as well as storage and shipping. VCI-based corrosion protection packaging also permits active corrosion protection while keeping surfaces as clean as possible.
Our experts develop customer-specific, customized corrosion protection and cleanliness concepts, taking into account the entire process chain. In addition to the positive impact on occupational safety and environmental protection, a wide variety of application experience collected over many years also offers proof that the system is economical and safe to use in practice.
VCI SOLUTIONS:
(Packaging > Storage > Shipping)
> VCI films and VCI bags (Coex and Mono)
> VCI film hoods
> VCI stretch films
> VCI papers
> VCI corrugated cardboard
> VCI adhesive tapes and sealing strips
The VCI principle:
molecules integrated into the packaging material (e.g. film) or dispensing system form a protective atmosphere and a monomolecular layer to reliably protect ferrous and nonferrous metals against corrosion.